Materials Needed Equipment Needed Pattern (see pattern below) 40" x 4"x1" surface lumber 96" x 160" dowel (depending on length or rack)- 3/4" in diameter  4 brass screw eyes 3/8" diameter  6 brass cup hooks (4 of 3/8" diameter & 2 of 3/4" in diameter with long threads  5 yards of light sash cord  1 single and one double pulley to match diameter of sash cord  1 rope hook with wall mounting screws  strong thread  varnish  paint brush  fine grade sand paper  white glue  tracing paper  pencil  scrap wood  fretsaw or coping saw  clamp  drill  drill bit that is 3/4" in diameter

Directions

STEP ONE-----PREPARING YOUR WOOD 1. Trace and transfer the pattern for the end piece from the master pattern twice onto the wood, taking care to transfer all markings.  2. Cut out the two end pieces using the fretsaw or coping saw. Clamp the pieces together firmly and sand all the edges completely smooth.  3. Cut the dowel into 4 pieces of uniform length.  4. Keeping the end pieces clamped together, drill 4 3/4" holes in the position marked on the pattern, (pattern below or click here for quick view). Drill through both end pieces into a piece of scrap wood.  5. Sand all the dowels. If necessary, sand the ends down to fit snuggly into the holes in the end pieces. (see example #1 quick view here)    STEP TWO----CONSTRUCTING THE RACK 1. Apply white glue to the insides of the dowel holes.  2. Insert one end of a dowel into the first hole of one end piece. With a block of scrap wood, tap the end piece gently until the end of the dowel is flush with the outer face of the end piece. Insert the other 3 dowels in the same way.  3. Insert the other ends of the dowels into the second end piece and tap it into place until the dowel ends are flush.  4. Sand back any protruding dowel.  5. Apply a coat of varnish to the rack. Allow to dry. Sand gently and apply a second coat. Leave to dry thoroughly.  6. Screw 2 eyes and 2 - 3/8" cup hooks into each end piece. (see example #2 quick view here)    STEP THREE----SETTING THE SASH CORDS 1. Cut the sash cords into 2 pieces of equal length.  2. Thread one end of one piece of cord through the 2 screw eyes on one end of the rack. Fashion a triangle by joining the rope to itself and binding the join tightly with strong thread. Apply white glue to the binding thread to strengthen the join. (see example #3 quick view here)  3. Repeat step 2 with the other piece of cord & the other end of the rack.  4. Thread one piece of cord through the single pulley, then through the double pulley. Thread the other piece through the double pulley only. (see example #4 quick view here)  5. Bind the ends of the cords with strong thread and strengthen the binding with with glue.    STEP FOUR----INSTALLING THE RACK 1.Find a cross-beam or joist in the ceiling that will support the weight of the rack. Drill one pilot hole fairly close to the wall end of the beam or joist. Drill another pilot hole further along the beam. The holes should be the length of the rack apart.  2.Screw the two 3/4" cup hooks into the pilot holes and test that they will bear the weight of the rack. Hook the pulleys onto the cup hooks.  3.Screw the rope hook to the near wall about a meter below the ceiling.